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Just What Does T-Shirt Printing Entail?

April 28th, 2010

For t-shirt printing and other promotional garments and merchandise, screen printing is often employed using one of three different methods. In t-shirt printing, ‘Spot Colour’ printing is the most common and works exceptionally well for a great variety of graphics. Spot color printing is the appropriate procedure for graphic prints that aren’t photographic.

Ink colours used in remaking graphic images, are usually Pantone, as specified by the graphic designer. Pantone coated or noncoated color types are selected to clarify the ink hues of the pattern. Used in publishing, printing and design, the Pantone matching system, is internationally used to identify colors with a unique name and number.

Spot colour printing is well suited to printing branded promotional garments or items in which colour identity and uniformity needs to stay the same throughout a varying range of items.

An additional method of t-shirt printing used is called 4 Colour Process. The type of printing that is used, relates mainly to images dealing with either photography or illustration, as well as having a large degree of colours, tones, and graduations used. All magazines and books use this four-color printing process as well.

The inks, though they are translucent, will merge together on the white background, which will reproduce the tones and hues of the original. It is a lot harder to process on fabric than it is on paper. But the method that is utilised is virtually identical.

If you are going to use this kind of t-shirt printing it will obviously only work on white garments and will not work for coloured fabrics.

The print set up costs are higher than that of simple spot colour designs and as such only suitable for larger print runs of 100+. When t-shirt printers reproduce such full colour images onto coloured fabrics a method called ‘Simulated Process’ is used. Much like spot colour printing, the art is divided into tones and colours to preserve the essential qualities of the original.

This is a standard method used by all printers and most popular for example with the reproduction of heavy metal and fantasy imagery taken from CD cover artwork and reproduced onto black t-shirts for band merchandise. This type of printing is the most expensive. For that reason, it is used entirely on large print runs. This is because it costs more to set up the colour separations, and it takes a greater number of colours to print the pictures.

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